One of the continuing
concerns we hear from customers revolves around stamped parts being shipped to
a customer without a tapped hole. This
risk can be minimized by using sensors in the tapping station to make sure the
tap goes through the stamped part. This
simple and effective process greatly minimizes the risk of shipping untapped
parts.
Now compare this with the
risk of shipping untapped parts on a secondary operation. Most secondary tapping operations have a lot
of human interaction. These repetitive
types of operation can easily lead to operators skipping a tapped hole on parts
with multiple tapped holes. Low cost
automation can eliminate some of the skipped hole problems. But what about parts where the operator just
plain forgets to load into the secondary tapping machine but the parts still
wind up in the good part bin.
In-die tapping certainly
reduces the cost of parts by eliminating a secondary tapping operation. In addition, it can also be a tremendous cost
saver and customer service winner by eliminating the risk of sending untapped
parts to a customer.
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